Battery & Electrification Applications
Powering the Future with Precision Plastic Components
The world is shifting toward electrification, and the demand for reliable, high-performance components is greater than ever. From electric vehicles (EVs) and energy storage systems to consumer electronics, power tools, marine, and charging infrastructure, the success of these technologies depends on parts that are durable, safe, and engineered for precision.
At E-S Plastics, we partner with OEMs to deliver custom injection-molded components for battery and electrification systems that meet strict industry standards. Whether it’s battery housings, thermal management systems, high-voltage connectors, or charging ports, our expertise ensures every part supports safety, efficiency, and long-term performance.
Serving Every Sector of Electrification
E-S Plastics supports the expanding demand for electrification across multiple industries, including:
Electric Vehicles (Non-Automotive) – Precision-molded battery components for two-wheelers, industrial vehicles, marine craft, and off-highway applications.
Energy Storage Systems – Reliable enclosures, cooling system parts, and connectors that protect performance in residential, commercial, and industrial storage units.
Consumer Electronics – High-volume injection-molded parts for portable devices requiring electrical insulation and lightweight enclosures.
Power Tools – Durable housings, bezels, and connectors designed for long-term use in demanding conditions.
Charging Infrastructure – Plastic housings, ports, and covers that ensure safety and reliability in public and private charging stations.
Marine & Off-Highway – Heavy-duty enclosures, fittings, and cooling system parts for rugged environments.
Our injection molding capabilities enable us to provide cost-effective, scalable solutions tailored to each market’s unique requirements.
Types of Components We Manufacture
E-S Plastics provides a wide variety of plastic components for battery and electrification equipment. These include:
Battery Housing, Enclosures and Thermal Management Components
Our strong, lightweight battery housings and enclosures are designed for impact resistance and thermal stability, providing reliable protection for energy systems, while our thermal management components—including cooling channels, manifolds, tanks, valves, and fittings—efficiently regulate system temperatures to ensure optimal performance and safety.
Electrical and Cable Insulators, Separators and High Voltage Connectors
Engineered for reliability, our electrical insulation and separators are molded to prevent electrical shorts and enhance safety, while our high-voltage connectors and cable insulation provide conductivity protection and durability under high stress, ensuring consistent performance in demanding electrical systems.
Charging & Device Enclosures
E-S Plastics charging ports and covers are engineered for long life and secure integration into charging infrastructure, while our housings, bezels, and covers are precision-molded components that deliver durability with a sleek design, combining functionality and style for modern devices.
Power Distribution & Thermal Control
Optimizing both performance and longevity, our busbar coatings and connectors feature injection-molded coatings and fittings that ensure electrical performance while reducing wear, and our cooling system components—including tanks, valves, and fittings—effectively optimize thermal control for energy systems.
Advancing Battery & Electrification with Injection Molding
Injection molding plays a critical role in the electrification industry, offering high precision for connectors, housings, and parts with tight tolerances, along with durability that resists heat, chemicals, and mechanical stress to extend product life. By enabling weight reduction through advanced polymers, it improves performance and efficiency, while consistency in high-volume production ensures every unit meets exacting standards. Lightweight, engineered plastics also contribute to sustainability, reducing energy consumption and environmental impact.
As renewable energy and electrification continue to grow, new opportunities emerge in energy storage systems and charging infrastructure. E-S Plastics delivers custom injection-molded solutions that help OEMs create safe, efficient, and scalable products. From battery cooling systems to charging station covers and housings, our expertise ensures manufacturers can meet increasing market demand while maintaining strict safety and quality standards.
Partner with E-S Plastics for Electrification Success
The shift toward electrification and energy storage is reshaping industries worldwide. At E-S Plastics, we deliver the injection-molded components that power this transformation. By combining deep engineering knowledge, advanced material capabilities, and scalable production, we help OEMs bring innovative solutions to market faster and more efficiently.
